Demag Cranes

Demag Cranes Are available in two types

  1. EOT Cranes (electrical overhead traveler). Are available in Single girder & double girder.
  2. Demag Suspension (Underslung) Cranes

1. a) EOT Single Girder Crane

Single girder cranes ensure maximum rigidity for a minimum deadweight. This keeps the load on the crane runway low, and a cost-effective design can be selected for the building. They also offer the benefits of outstanding crane geometry, resulting in exceptional travel characteristics.

Specifications
EKKE single-girder overhead travelling creane

Technical Data


SWL

to 10t

Span

to 30m

Long travel speed

to 40 m/min

Cross travel speed

to 30 m/min

Hoist speed

to 12.5 m/min

Other specifications on request


1. b) EOT Double Girder Crane

Demag double-girder overhead travelling cranes offer you exceptional load capacity for a low deadweight. The particularly large lifting height is derived from the fact that the load hook can be raised between the two crane girders. Optional maintenance platforms and accessible crabs not only make it easier for you to maintain the crane, but also ensure that your hall fittings such as lamps, heating elements or supply lines can be quickly and easily reached.

Specifications
ZKKE double-girder overhead travelling creane

Technical Data


SWL

to 50t

Span

to 30m

Long travel speed

to 40 m/min

Cross travel speed

to 25 m/min

Hoist speed

to 12.5 m/min

Other specifications on request

Common Benefits For Single & Double Girder EOT Cranes

  • Low Dead weight Minimizes Pre building cost
  • Travel wheels of highly wear-resistant GGG 70 spheroidal cast iron with self-lubricating properties
  • Traveling rope hoist of low-headroom design
  • Control pendant suspended for separate travel on the crane girder, display for installation monitoring
  • Optional: Radio remote control with display and proportional pushbuttons
  • Optimum anti-corrosion protection of all parts thanks to pre-treatment of steel components to industry standard

2. Demag Suspension (Underslung) Crane

Demag suspension cranes are simply attached to the existing roof structure that saves you from installing crane runway pillars. So that the entire workshop area can be used for production. The lateral overhangs enable you to extend the travel path of the travelling hoist beyond the span dimension

Benefits

  • End carriages of optimized design to suit structure
  • Compact profile girders for optimized hook path & low-vibration transport
  • Loads can be handled immediately adjacent to the building wall by means of girder ends tailored to the application requirements

Specifications
EDKE suspension creane

Technical Data


SWL

to 5t

Span

to 14m

Long travel speed

to 40 m/min

Cross travel speed

to 30 m/min

Hoist speed

to 12.5 m/min

Other specifications on request


Power supply systems and lines

Demag DCL compact line

  • Demag DCL Compact Line is specified for currents up to 200 A at 60% CDF. The system is fitted with up to 7 conductors, as required, both for supplying mobile consumers as well as for transferring control signals. more...

Demag Hoists

Demag Hoists Are available in two types

  1. Chain Hoists: 1) DC Pro 2) DC Com 3) DCM Pro manulift
  2. Rope Hoists
  1. Chain Hoists: (DC Pro & DC Com)

Common Features: For DC Pro & DC Com

  1. 20% longer service life and greater efficiency thanks to Demag
  2. Improved safety and reliability thanks to 24V contactor control and operating limit switches
  3. Flexibility as standard thanks to two sizes of suspension bracket
  4. Simple installation and commissioning thanks to plug connections – Plug & Lift und Plug & Drive
  5. Gearbox, brake and slipping clutch are maintenance free for up to 10 years
  6. Smooth and fast load handling of loads with two hoist speeds
  7. Elapsed operating time counter and diagnostics interface provide information on the operating status –maintenance breaks can be planned
  8. The plug-fitted chain drive can be replaced quickly and easily
  1. 1) DC Pro Chain Hoist:- Selection Table (SWL 125 kg To 5000kg)

SWL
(Kg)

Chain Hoist
Type

Reeving

Hoist Speed
m/min
At 50Hz

Hook Path
m

Group of Mechanism
FEM

125

DC-Com 1

1/1

8/2

4m

3m

250

DC-Com 2

6/1.5

2m

500

DC-Com 5

4.5/1.1

2m

1000

DC-Com 10

4/1

2m

2000

DC-Com 10

2/1

4/1

2m

 

  1. 2) DC Com Chain Hoist: Selection Table (SWL 125kg To 2000kg)

SWL
(Kg)

Chain Hoist
Type

Reeving

Hoist Speed
m/min  m/min
At 50Hz  At 60Hz

CDF
%

Hook Path
m

Group of Mechanism
FEM

80
100/125

DC-Com 1

1/1

8.0/2.0

9.6/2.4

60

5 and 8

3m
2m

160
200/250

DC-Com 2

4.0/2.0

4.8/2.4

40

2m
1Am

315
400/500

DC-Com 5

4.0/2.0

4.8/2.4

40

2m
1Am

630
800/1000

DC-Com 10

4.0/1.0

4.8/1.2

40

2m 1Am

1250
1600/2000

DC-Com 10

2/1

4.0/1.0

4.8/2.4

40

2m 1Am

 


  1. 3)Demag DCM Pro Manulift:- (SWL 80kg to 250Kg)

The new DCM Pro Manulift is must at your work place when you need to handle loads quickly & safely with only one hand. The DCM Pro manulift is based on the lifting unit of DCM pro chain hoist with a DSM-C Control unit attached to it. The control unit is rigidly connected to Load Handling attachments for left or right handed operation.

Benefits

  1. easy & Quickly load handling
  2. It can be operated by only one hand
  3. Variety of load handing attachments possible
  4. Versatile adaptbility

Selection Table


DEMAG DC-Pro Manulift Selection Table

 

Load Capacity(Kg)

Manulift Type

Hoist Speed(m/min at 50Hz)

Hook Path [m]

Group of Mechanism FEM

80

DC-Pro 1

8/2

2.8 and 4.3

4m

125

DC-Pro 1

8/2

250

DC-Pro 2

8/2

2m+


  1. B) Demag Rope Hoists:- (SWL 2ton to 10ton standard) Above 10 ton as per requirement

Demag DR Pro rope hoists are optimised for crane applications, the new Demag EKDR rope hoist meets all the requirements for state-of-the-art hoists for tomorrow's needs. Besides the space-saving design and particularly long service life, it also offers you a higher lifting speed for faster handling rates - comprehensive standard features with outstanding value for money.

Benefits

  1. Higher hoist speed for faster handling
  2. Compact design for optimum utilization of space
  3. Low-vibration, quiet-running motor
  4. Fast acting brake
  5. Gearbox lubricated for life
  6. Protective rope guide
  7. Frequency inverter for stepless travel motions
  8. Precision 4 stage geared limit switch
  9. Overload protection

 


  1. 1.4) Demag DC BAS Chain Hoists








1.5) DR BAS Rope Hoist

Demag KBK Cranes

KBK Cranes are available in 3 types

  1. a) Single Girder Crane & b) Double Girder Crane
  2. Jib cranes which are a) Pillar mounted & b)Wall Mounted
  3. KBK Monorail systems
  1. a) Single Girder Crane (SWL 125kg to 1000kg)

Single girder suspension cranes from the KBK classic construction kit are used for fast & safe area serving overhead handling & exact positioning of variety of goods. KBK classic single-girder suspension cranes can be simply suspended from the building roof or superstructure. Additional supports for the crane runway are not necessary. Even partial areas of a workshop may be easily fitted with suspension cranes at low cost.

Benefits for Single Girder Crane:

  1. The KBK cranes are very Flexible
  2. These are Light weight cranes
  3. These can be operated manually (Push Pull)
  4. KBK Tracks are fully powder coated from inside & outside which provides friction less movements
  5. Trolleys are of polyamide wheels helps for fatigue free operation
  6. These cranes are available from 125kg to 1000kg
  1. b) Double Girder Crane (SWL 500kg to 2ton for larger span)

Double-girder suspension cranes from the KBK classic construction kit feature a low deadweight and favourable structural dimensions. In addition, the pendulating suspension largely absorbs the horizontal forces caused by starting, braking and stopping KBK classic double-girder cranes can also operate on several runways, thus providing large spans to cover extensive storage and production areas. The cranes can be easily moved by hand.

Benefits for Double Girder Crane:

  1. These cranes used for larger lifting heights
  2. These can be operated manually (Push Pull)/ Motorized
  3. These are used for larger spans (Above 6mtr to 10mtr)
  4. KBK Tracks are fully powder coated from inside & outside which provides
  5. friction less movements
  6. Trolleys are of polyamide wheels helps for fatigue free operation
  7. These cranes are available from 500kg to 2000kg
  1. Jib cranes

    2. a) KBK Pillar Mounted Jib Cranes (SWL 125kg to 1000kg)

Pillar mounted jib cranes can be installed at almost any location. It features wide operating radius & low jib dead weight that permits simple traversing of the jib at any load position. Available with motorized or manual slewing.

Benefits:

  1. These jib cranes are available from 125kg to 1000kg with maximum 5m outreach
  2. Slewing possible up to 300° (Manual or motorized)
  3. Low dead weight
  4. Fatigue free travel movement due to polyamide wheels trolley.
  1. b) KBK Wall Mounted Jib Crane (SWL 125kg to 1000kg)

KBK Wall Mounted Jib Cranes Can Be mounted on walls, Columns or machinery saving precious floor space. Can also be used as tool tracks for improved handling of testing devices, tools, cable or hose suspension racks.

Benefits:

  1. These cranes are available from 125kg to 1000kg with 5m maximum outreach.
  2. These can be easily mounted on concrete wall or pillar
  3. The Slewing is possible up to 180°.
  4. Fatigue free travel movement due to polyamide wheels trolley

KBK Monorail

Optimum solutiom for linear overhead handling suspension monorails provide a direct link between pick up & deposit points in reversing operation or a closed circuit. KBK classic suspension monorails can be built to almost any design; from simple, manually controlled straight sections to complex, semi or fully automated closed circuit monorail systems.

Benefits:

  1. KBK monarials used for linear material handling movement
  2. The curves & closed loops are possible
  3. KBK turn table & latching device helps to change direction of Hoist.
  4. KBK monorails also used in EMS systems for automation.
  5. These are available form SWL 125kg to 2000Kg.
  6. Monorails also consists internal busbars which avoids cable network

KBK Aluline

KBK Aluline is used for applications in which a wide variety of lifting, transportation and handling tasks can be carried out by lighter track and crane systems.Whether for industrial, retail or service facilities, in special manufacturing environments and storage facilities or even theatres and studios - KBK Aluline systems provide the optimum solution

Benefits:

  1. KBK aluline is available from SWL 125kg to 1000kg
  2. very low weight for high rigidity
  3. highly precise components
  4. anodized surfaces with an attractive finish

KBK Overhung & Extending Cranes

Overhung Cranes

Crane girder with overhang extending up to 2.5m beyond the runway span.

Extending Cranes

Crane girder with intermediate girder that can be extended by up to 2.5m to one or both sides. Optimum design for serving areas added at the later date or featuring ventilation pipes, radiant heaters, cables and similar items, or areas otherwise inaccessible due to columns or supports.

 

Demag Service

Maintain value and improve performance

Demag Service offers all of the services that help to keep your crane installations, hoists and their components in operating condition, such as maintenance, inspections and repairs. This means that you benefit from the high availability and efficient operation of your installation at all times.

Modernisation and refurbishment

Besides routine maintenance, the modernisation and refurbishment of crane installations plays an important role. Since requirements often change during the long service life of a crane, concepts are needed for the corresponding modifications. Demag Service ensures that you can always use cranes and components safely and efficiently.

Demag Service worldwide

With a worldwide network of service team expertise and a complete range of service products, Demag Service provides all the services required throughout the product life cycle, both for Demag as well as for third-party installations.

General overhaul

A new life for your hoist unit

After a general overhaul carried out by our engineers, your hoist unit is comparable with a new hoist in terms of operation, performance values and expected service life. Operation for a further period of use is then guaranteed.

The general overhaul package includes

  • material required for the general overhaul based on the standard design
  • replacement of the parts by one of our expert engineers
  • function test of the hoist unit after completion of the general overhaul
  • certification of the completed general overhaul in the test and inspection booklet
  • specifying the new theoretical utilisation period
  • specifying the maximum period until the next general overhaul

General overhaul sets

For every hoist type, we have precisely defined the parts to be replaced and combined them to form general overhaul sets.

PK, PKV1, PM, PMV1 chain hoists

Gearbox gearing and bearing parts, gear oil, rotor and hoist motor bearing parts

DK chain hoists

Gearbox gearing and bearing parts, gear oil, motor shaft and hoist motor bearing parts

DH hoist unit with main hoist or pole-changing main/creep hoist F6

Gearbox, gear oil, drive shaft, coupling, main hoist motor parts

DH hoist unit with main hoist and mechanical microspeed unit F10

Gearbox, gear oil, drive shaft, coupling, main hoist motor parts, microspeed gearbox, microspeed motor parts

DH-200

Gearbox parts, splined shaft, motor parts

About Vedant Service

Our godown is open 7 days a week including Sundays & Thursdays. We are having sufficient stock of spares at our godown. Also we are having well trained & certified by Demag, service team. We also undertake AMC & health checkups for Demag cranes.We also install & commission all types of Demag cranes.

 

Demag geared motors

The Demag geared motor range is of modular design and comprises: Helical geared motors, angular geared motors and offset geared motors - The tailored solution for all drive requirement.


Demag KB conical-rotor brake motors

Demag KB conical-rotor brake motors with a robust and reliable brake system and Demag Z cyclindrical-rotor motors which can be adapted precisely to the application - drives with unique operating principles.


Demag microspeed units

Demag microspeed drives provide speed ratios of 500 : 1 - compact drives for large speed stages.

 

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